SPECIFIC ENERGY CONSUMPTION – THE COMPARISON OF BELT CONVEYORS
More details
Hide details
1
Faculty of Geoengineering, Mining and Geology
Wroclaw University of Science and Technology, Wroclaw, POLAND
Corresponding author
Natalia Suchorab
Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, POLAND
Mining Science 2019;26:263-274
KEYWORDS
TOPICS
ABSTRACT
Belt conveyors (BCs), because of their high efficiency, are widely used for bulk material handling in the mining industry. However, due to the high level of conveyors' energy consumption, the belt conveyor systems generate a large part of mining costs. Therefore, the current mostly focuses on implementing new management strategies, which find energy consumption as a key indicator in designing belt conveyor systems. Belt conveyor equipment selection, conveying systems, operation, applied mining technology are considered to be areas where improvement of belt conveyors' energy efficiency may be achieved. Moreover, they can be used to implement novel standards for BC equipment and the proposal of defining new quality standards and creating BCs' classification has been already outlined. The main idea of the paper is to compare the values of specific energy consumption (SEC) of BCs with regard to the inclination angle of a conveyor route which results from technological needs. The multiple regression is used to find a relationship between two basic independent variables – the volume of transported material and conveyor’s inclination angle – and a dependent variable (SEC). The procedure enables to determine the value of SEC which is required for lifting the material. Presented results prove that the value of SEC required for lifting the material is crucial for the interpretation of the SEC value when it comes to energy efficiency comparison.
REFERENCES (33)
1.
ALMEIDA De A.T., FONSECA P., BERTOLDI P., 2003, Energy-efficient motor systems in the industrial and in the services sectors in the European Union: characterisation, potentials, barriers and policies, Energy, Vol. 28, No. 7, 673–690.
2.
ALSPAUGH M., 2004, Latest Developments in Belt Conveyor Technology, presented at MINExpo, Las Vegas, NV, USA, 2004.
3.
BAJDA M., HARDYGÓRA M., 2019, Laboratory tests of operational durability and energy – efficiency of conveyor belts, IOP Conference Series: Earth and Environmental Science, Vol. 261, No. 1, 012002.
4.
BAJDA M., JURDZIAK L., KONIECZKA Z., 2018, Comparison of electricity consumption by belt conveyors in a brown coal mine. Part 1: Study of statistical significance of differences and correlations, Górnictwo Odkrywkowe, Vol. 59, No. 5, 4–14.
5.
GŁADYSIEWICZ L., HARDYGÓRA M., KAWALEC W., 2009, Determing belt resistance, Bulk Handling Today, No. 5, 23–28.
6.
GŁADYSIEWICZ L., KRÓL R., KISIELEWSKI W., KASZUBA D., 2017, Experimental determination of belt conveyors artificial friction coefficient, Acta Montanistica Slovaca, Vol. 22, No. 2, 206–214.
7.
GŁADYSIEWICZ L., MIGDAŁ W., 2017, Specific energy consumption of belt conveyors, Transport Przemysłowy i Maszyny Robocze, No. 4, 5–9.
8.
GŁADYSIEWICZ L., KONIECZNA M., 2018, Analytical method for establishing indentation rolling resistance, E3S Web of Conferences, Vol. 29.
9.
GŁADYSIEWICZ L., KRÓL R., KISIELEWSKI W., 2019, Measurements of loads on belt conveyor idlers operated in real conditions, Measurement: Journal of the International Measurement Confederation,Vol. 134, 336–344.
10.
HALEPOTO I.A., SHAIKH M.Z., CHOWDHRY B.S., UQAILI M.A., 2016, Design and Implementation of Intelligent Energy Efficient Conveyor System Model Based on Variable Speed Drive Control and Physical Modeling, International Journal of Control and Automation, Vol. 9, No. 6, 379–388.
11.
HE D., 2017, Energy Saving for Belt Conveyors by Speed Control, Doctoral Thesis, Delft University of Technology.
12.
HE D., PANG Y., LODEWIJKS G., 2017, Green operations of belt conveyors by means of speed control, Applied Energy, Vol. 188, 330–341.
13.
HE D., PANG Y., LODEWIJKS G., LIU X., 2018, Healthy speed control of belt conveyors on conveying bulk materials, Powder Technology, Vol. 327, 408–419.
14.
JANSEN M., 2008, The development of energy-optimized conveyor belts – A joint project of the Conveyor Belt Group of ContiTech AC and RWE Power AG, World of Mining – Surface and Underground, 60 (2), 83–87.
15.
KAROLEWSKI B., 2017, The influence of speed control on the power drawn by motors of the belt conveyor, Przegląd Elektrotechniczny, Vol. 1, No. 9, 76–79.
16.
KAWALEC W., KROL R., GLADYSIEWICZ L., 2017, An Effective Belt Conveyor for Underground Ore Transportation Systems, IOP Conference Series: Earth and Environmental Science, Vol. 95, No. 4, 42047.
17.
KAWALEC W., KRÓL R., 2019, Sustainable Development Oriented Belt Conveyors Quality Standards. [In:] Proceedings of the 14th International Scientific Conference: Computer Aided Engineering, ed. by E. Rusiński and D. Pietrusiak.
18.
KRÓL R., 2013, Methods of Testing and Selection of the Belt Conveyor Equipment with Regard to Random Loading of a Transported Bulk Material, Wydział Geoinżynierii, Górnictwa i Geologii Politechniki Wrocławskiej, Wrocław.
19.
KRÓL R., 2017, Studies of The Durability of Belt Conveyor Idlers with Working Loads Taken into Account, IOP Conference Series: Earth and Environmental Science, Vol. 95, No. 4, 42054.
20.
KRÓL R., GLADYSIEWICZ L., KASZUBA D., KISIELEWSKI W., 2017, New Quality Standards of Testing Idlers for Highly Effective Belt Conveyors, IOP Conference Series: Earth and Environmental Science, Vol. 95, No. 4, 42055.
21.
KULINOWSKI P., PANEK P., RUBACHA P., 2013, Aktualne kierunki poszukiwania energooszczędnych rozwiązań w konstrukcji i eksploatacji przenośników taśmowych, Transport Przemysłowy i Maszyny Robocze, No. 3, 7–12.
22.
LODEWIJKS G., PANG Y., 2013, Energy saving options for continuous transport systems, an exploration, presented at ICBMH 2013 – 11th International Conference on Bulk Materials Storage, Handling and Transportation.
23.
LUO J., HUANG W., ZHANG S., 2015, Energy cost optimal operation of belt conveyors using model predictive control methodology, Journal of Cleaner Production, Vol. 105, 196–205.
24.
MARASOVA D., ANDREJIOVÁ M., GRINČOVÁ A., 2018, Continuous Conveyor System Evaluation Based On The Quality Of Conveyor Belts. International Multidisciplinary Scientific GeoConference Surveying Geology and Mining Ecology Management, SGEM, Vol. 18, No. 1.3, 197–205.
25.
MATHABA T., XIA X., 2015, A Parametric Energy Model for Energy Management of Long Belt Conveyors, Energies, Vol. 8, No. 12, 13590–13608.
26.
MATHABA T., XIA X., 2017, Optimal and energy efficient operation of conveyor belt systems with downhill conveyors, Energy Efficiency, Vol. 10, No. 2, 405–417.
27.
MCLELLAN B.C., CORDER G.D., GIURCO D.P., ISHIHARA K.N., 2012, Renewable energy in the minerals industry: a review of global potential, Journal of Cleaner Production, Vol. 32, 32–44.
28.
REGULATION (EU) 2017/1369 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2017 setting a framework for energy labelling and repealing Directive 2010/30/EU.
29.
SCHNATHMANN R., 2019, A simple means of overcoming obstacles when transporting bulk materials, Georesources Journal, No. 01, 53–56.
31.
XIA X., ZHANG J., 2010, Energy Efficiency and Control Systems – from a POET Perspective, IFAC Proceedings Volumes, Vol. 43, No. 1, 255–260.
32.
ZHANG S., XIA X., 2010, Optimal control of operation efficiency of belt conveyor systems, Applied Energy, Vol. 87, No. 6, 1929–1937.
33.
ZHANG S., XIA X., 2011, Modeling and energy efficiency optimization of belt conveyors, Applied Energy, Vol. 88, No. 9, 3061–3071.