PL EN
Study on rock-breaking characteristics of constant section and spherical tooth hob with the aid of slot produced by water jet
,
 
,
 
,
 
,
 
 
 
Więcej
Ukryj
1
Hunan Normal University, China
 
2
Hunan Lianzhi Technology Co.,Ltd, China
 
 
Autor do korespondencji
Xuhui Zhang   

Hunan Normal University, China
 
 
Mining Science 2024;31:61-79
 
SŁOWA KLUCZOWE
DZIEDZINY
STRESZCZENIE
In order to analyze and compare the rock-breaking characteristics of constant section hob (CS hob) and spherical tooth hob (ST hob) with the aid of slot produced by water jet, a linear cutting models of granite using two types of hobs under the slot conditions were established using the finite element method. The cutting forces, rock-breaking states, and specific energy consumption of hobs were calculated. The research results revealed that during the cutting process, both types of hobs can induce surface and internal tensile cracks in the rock. There exists a critical cutting width for each type of hob, within which the tensile cracks can extend to the slot, promoting rock fragmentation and generating large rock chips. Under the slot conditions, the vertical and rolling forces on ST hob were found to be smaller than those on CS hob. Moreover, the cutting force of the hob can be greatly decreased by using the proper cutting width. When the hob can effectively utilize the slot for breaking rock, their specific energy consumption is significantly lower than it would be without the slot, which greatly improves the effectiveness of cracking rocks. Additionally, it was discovered that the specific energy consumption of the ST hob was lower than the CS hob's, indicating that with the aid of slot produced by water jet, the rock-breaking efficiency of ST hob is higher than that of CS hob.
REFERENCJE (23)
1.
ABU BAKAR M.Z., GERTSCH L.S., ROSTAMI J., 2014, Evaluation of Fragments from Disc Cutting of Dry and Saturated Sandstone, Rock Mechanics and Rock Engineering, 47, 1891–1903.
 
2.
CHENG J., WANG Y., WANG L., LI Y., HU B., JIANG Z., 2021, Penetration behaviour of TBM disc cutter assisted by vertical precutting free surfaces at various depths and confining pressures, Ar-chives of Civil and Mechanical Engineering, 21.
 
3.
CHENG J., YANG S., HAN W., ZHANG Z., JIANG Z., LU J., 2022, Experimental and numerical study on the indentation behavior of TBM disc cutter on hard-rock precutting kerfs by high-pressure abrasive water jet, Archives of Civil and Mechanical Engineering, 22, 1–23.
 
4.
CHO J., JEON S., JEONG H., CHANG S., 2013, Evaluation of cutting efficiency during TBM disc cutter excavation within a Korean granitic rock using linear-cutting-machine testing and photo-grammetric measurement, Tunnelling and Underground Space Technology, 35, 37–54.
 
5.
CICCU R., GROSSO B., 2014, Improvement of Disc Cutter Performance by Water Jet Assistance, Rock Mechanics and Rock Engineering, 47, 733–744.
 
6.
ENTACHER M., SCHULLER E., 2018, Angular dependence of rock cutting forces due to foliation, Tunnelling and Underground Space Technology, 71, 215–222.
 
7.
FARROKH E., ROKHY H., LOTFI D., 2024, Evaluation of side forces for gauge cutters through LS-DYNA 3D numerical simulations, Arabian Journal of Geosciences, 17.
 
8.
HAN W., FU J., LUO X., GUO L., XIA Y., HE S., 2023, A New Linear Cutting Experimental Ma-chine for Disc-Cutter Rock Breaking with High-Pressure Water Jets Assisted. KSCE Journal of Civil Engineering, 27, 2666–2675.
 
9.
HASSANI F., NEKOOVAGHT P.M., GHARIB N., 2016, The influence of microwave irradiation on rocks for microwave-assisted underground excavation, Journal of Rock Mechanics and Geotech-nical Engineering, 8, 1–15.
 
10.
HU M., ZHANG B., LI B., CAO W., 2022, Using Discrete Element Method to Study the Rock Break-ing Effect of Worn TBM Cutters, Geotechnical and Geological Engineering, 40, 2843–2856.
 
11.
LABRA C., ROJEK J., OÑATE E., 2017, Discrete/Finite Element Modelling of Rock Cutting with a TBM Disc Cutter, Rock Mechanics and Rock Engineering, 50, 621–638.
 
12.
LI X., ZHANG H., BAI Y., ZHANG X., 2022, Factor analysis and numerical simulation of rock breaking efficiency of TBM deep rock mass based on orthogonal design, Journal of Central South University, 29, 1345–1362.
 
13.
LIN L., LI R., LUO X., XIA Y., 2024, Comparative study on the rock breaking performance of con-stant cross section disc cutter and inserted tooth disc cutter for cutting granite, Tunnelling and Underground Space Technology, 150, 105840.
 
14.
LUO X., ZHANG J., YANG F., HE F., XIA Y., 2023, Research on the hard rock cutting characteris-tics of disc cutter under front-mounted water jet precutting kerf conditions, Engineering Fracture Mechanics, 287, 109330.
 
15.
NING B., XIA Y., LIN L., ZHANG X., HE Y., LIU Y., 2020, Experimental study on the adaptability of cutters with different blade widths under hard rock and extremely hard rock conditions, Acta Geotechnica, 15, 3283–3294.
 
16.
QIAO S, 2018, Performance Evaluation of Different Pick Layouts on Bolter Miner Cutting Head, Journal of Mining Science, 54, 969–978.
 
17.
THYAGARAJAN M.V., ROSTAMI J., 2024, Study of cutting forces acting on a disc cutter and im-pact of variable penetration measured by full scale linear cutting tests, International Journal of Rock Mechanics and Mining Sciences, 175, 105675.
 
18.
WANG H., WANG Z., WANG J., WANG S, WANG H., YIN Y. et al., 2021, Effect of confining pres-sure on damage accumulation of rock under repeated blast loading, International Journal of Im-pact Engineering, 156, 103961.
 
19.
ZHANG K., LIU W., YAO X., PENG C., LIU J., ZHENG X., 2022c, Investigation on Two-Step Simu-lation Modeling Method for Rock Breaking by TBM Disc Cutters Assisted with Laser, KSCE Jour-nal of Civil Engineering, 26, 2966–2978.
 
20.
ZHANG Q., ZHU Y., DU C., DU S., SHAO K., JIN Z. et al., 2022a, Dynamic Rock-Breaking Process of TBM Disc Cutters and Response Mechanism of Rock Mass Based on Discrete Element, Ad-vances in Civil Engineering, 2022.
 
21.
ZHANG X., LONG K., TAO T., LIAO Y., LI J., LIAO J., 2024a, Research on Adaptability of CS and BT Hobs to Break Soft and Hard Rock, KSCE Journal of Civil Engineering.
 
22.
ZHANG X., LONG Z., LIAO Y., LONG J., LIU J., 2022b, Investigation on rock cutting characteris-tics of spherical-tooth hob, Mining Science, 29, 121–144.
 
23.
ZHANG X., TAN T., LI M., LIAO Y., TIAN Y., LIAO J., 2024b, Research on rock breaking behav-iors of different TBM hobs under grooving condition produced by water jet, Engineering Failure Analysis, 162, 108373.
 
eISSN:2353-5423
ISSN:2300-9586
Journals System - logo
Scroll to top