PL EN
Thickener design for a copper concentrate using rheology, sedimentation and compression parameters
 
More details
Hide details
1
Arturo Prat University, Chile
 
These authors had equal contribution to this work
 
 
Corresponding author
Aldo Quiero   

Arturo Prat University, Chile
 
 
Mining Science 2024;31:103-118
 
KEYWORDS
TOPICS
ABSTRACT
This study presents the results of the sizing of a thickener that treats copper concentrate ore slurry from the flotation process. For this purpose, discontinuous sedimentation tests were carried out to determine: the effect of the flocculant dosage on the sedimentation velocity, on the sediment in compression, and on the thickener design by Adorjan's method, which uses sedimentation parameters and the compression parameters, and is complemented with rheological parameters. Batch sedimentation tests performed for flocculant dosage between 0 and 20 (g/TMS) and volume fraction concentrations between 0.025 and 0.130. The results obtained show that the sedimentation velocity tends to constant and maximum values starting at a dose of 4 (g/TMS); on the other hand, the analysis of the sediment granulometry indicates that the addition of flocculant is not necessary; and finally, the design of the thickener by Adorjan's method indicates that the optimum value would be 20 (g/TMS). When evaluating the rheological parameters for the concentrate without the addition of flocculant, it is observed that the behavior of the effective solids stress and yield stress have a marked increase in their values for volumetric fractions of 0.45 (79. 60% of solids by mass), which would indicate a change in the fluidity of the concentrate, so it is correct to design the thickener for a discharge volumetric concentration of 0.239, which corresponds to the range used in the industrial operation, and it is expected that the fluidity of the concentrate thickener discharge will have an adequate rheological behavior.
REFERENCES (16)
1.
ADORJAN L.A., 1976, Determination of thickener dimension from sediment compression and per-meability test results, Trans. Inst. Min. Met., Sec C, 85, pp. 157–163.
 
2.
ARENAS J.A., 2024, Analysis of physicochemical and rheological properties affecting the sedimenta-tion of mineral suspensions in cement industry thickeners, Master Thesis in Engineering-Mineral Resources, Universidad Nacional de Colombia-Sede Medellin.
 
3.
BAKER and HUGHES COMPANY, 2001, Deep Paste Thickener System for Tailing Disposal. III International Seminar of High Density and Paste Tailing, Pilanesberg, South Africa.
 
4.
CONCHA F. and BARRIENTOS A., 1993, A critical review of thickener design methods, Kona, No. 11, pp. 79–104.
 
5.
CONCHA F., 2001, Manual de Filtración y Separación, CETTEM, Universidad de Concepción, pp. 41–229, ISBN 956-291-042-3.
 
6.
CONCHA F. and BURGER R., 2002, A century of research in sedimentation and thickening, Kona (20).
 
7.
DSUY N. and BOGER D., 1983, Yield Stress measurement for concentrated suspensions, Journal of Rheology, Vol. 27, No. 4, pp. 321–349.
 
8.
HERNANDEZ C.A., ARAUJO A., VALADAO G., and AMARANTE S., 2005, Pasting Characteris-tics of Hematite/Quartz System, Mineral Engineering, Vol. 18, pp. 935–939.
 
9.
MICHAELS A.S. and BOLGER J., 1962, Settling rates and sedimentation volumes flocculated kaolin suspensions, Ind. Eng. Chem. Fund., 1 (1), pp. 24–33.
 
10.
OLCAY R.E., 2005, Calculation of the of the sedimentation and compression parameters of a C.M.D.I.C. copper concentrate slurry and design of a thickener for the treatment of this slurry us-ing the Adorjan methods, Degree Thesis of Civil Metallurgical Engineering, Universidad Arturo Prat, 191 pp.
 
11.
QUIERO A.I., 1994, Determination of the sedimentation and compression parameters on a industrial slurry, evaluation of the thickener design and analysis of a new type of thickener, Degree Thesis of Civil Metallurgical Engineering, Universidad de Concepción, 203 pp.
 
12.
QUIERO A.I., OLCAY R.E., and TORO N., 2022, Comparative Study Between Different Mechanisms for Determining the Flocculant Dosage in the Sedimentation of Copper Concentrates. Proceed-ings of Fifth International Conference on Inventive Material Science Applications, Advances in Sustainability Science and Technology, Ed. Springer, pp. 33–45, DOI: 10.1007/978-981-19-4304-1.
 
13.
RICHARDSON J.F. and ZAKI W.N., 1997, Sedimentation and fluidization. Part. I, Chem. Eng. Res. Des., 75, pp. 82–100, DOI: 10.1016/S0263-8762(97)80006-8.
 
14.
ROBINSKY E., 2002, Planning for Thickened Tailing Disposal (TTD), High Density & Paste 2002 Seminar.
 
15.
SAAVEDRA G., 2019, Effect of solids concentration, pH and flocculant on yield stress of tailings produced in pellet plant, Degree Thesis of Civil Metallurgical Engineering, Universidad de Con-cepción.
 
16.
ZAMBRA R.M., 2005, Thickener design for the Adorjan’s methods and analysis of the sedimentation and compression parameters of a flocculated slurry, Degree Thesis of Civil Metallurgical Engi-neering, Universidad Arturo Prat, 2005, 157 pp.
 
eISSN:2353-5423
ISSN:2300-9586
Journals System - logo
Scroll to top